Custom Sachet Packaging Australia

If you're launching a new product or refreshing your existing range with attractive features, custom sachet packaging can make all the difference. It can give your brand a practical method to hold your products in a way that really captures your customer's attention.

Helping brands across Australia make a stellar first impression

What is sachet packaging?

Custom sachet packaging is a small, flat, sealed, flexible package that is typically used for single-use packets of powders, liquids, gels, and granules.

Made from laminated film or foil, it offers a lightweight, convenient packaging solution for retail, samples, and promotional campaigns, while protecting and maintaining quality of the product inside.

At Star Stuff Group, we design and print custom sachet packaging for supplement, cosmetic, food, coffee, pet and health brand owners. We supply our clients with professionally printed sachets, ready for filling by their preferred sachet-filling partner.

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Custom sachet packaging made in Australia

While we are based in Capalaba, Queensland, we supply custom packaging to clients across Australia. Our experienced team works with businesses of every size to customise sachets that reflect their brand, product and packaging needs. Unlike contract packers, we focus on the design, printing and manufacture of premium sachets. Rather than just filling them.

Types of sachet packaging we print

At Star Stuff Group, we can print various types of sachet packaging. They include the following:

3 Side Seal (3SS) Sachets

This is the classic flat sachet with a side seal on three edges. It is suitable for samples, single-dose products, powder sachets and liquids. They can also come with optional tear notches and photo-quality printing to achieve a premium look.

Back Seal (Pillow) Sachets

This format is usually used for powders and granules. It features a seam along the back and has seals on its top and bottom.

Stick Pack Sachets

Slim stick packs are ideal for vitamin supplements, electrolytes, coffee, sugar and drink mixes. Customers like them because their narrow shape offers excellent convenience, portion control and portability.

Spouted & Shaped Sachets

Suitable for liquids, gels and selected various products, this sachet is ideal for customers whose products require controlled dispensing or greater shelf appeal. They can have custom shapes and spouted options on request.

Sachet packaging by product type

Customers often buy our sachets based on their product type. Here is a brief overview of what might be most suitable for your needs.

Powder & Granular Sachets

Liquid & Semi-Liquid Sachets

Sample & Single-Serve Sachets

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Benefits of sachet packaging

What makes sachet packaging such an appealing option is that it provides customers with several benefits. They include:

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1.

High-Barrier Freshness Protection

Sachets contain specialised films that help to block moisture, oxygen and light. They help maintain the product's quality and increase its shelf life.

2.

Single-Serve Convenience

By offering individual servings, customers can offer convenience to consumers through hygienic, travel-friendly packaging options. Medical companies can also simplify dosing.

3.

Low-Cost Sampling & Product Trial

Sachets provide an economical way for businesses to introduce new products or market existing ones in small quantities.

4.

Shelf & Unboxing Standout

You can choose from matte, gloss, soft-touch, metallic, and other premium finishes to enhance your brand and improve your shelf presence.

Sachet materials & barrier options

Depending on the products you sell, different sachets will require different barrier properties. Some of your options include:

- High-barrier foil laminates
- Metallised films
- Clear window options that showcase the product inside.
- Kraft-look finishes

Sizes, finishes & custom options

At Star Stuff Group, we offer flexible options to suit your product and market. They include:

- Custom sizes and formats
- Full-colour digital printing
- Matte, gloss, soft touch, metallic and kraft finishes
- Tear notches, rounded corners and clear windows
- QR codes, variable data and barcode printing
- Custom artwork

What we do

Sustainable sachet packaging

We're committed to reducing our carbon footprint by offering more sustainable packaging solutions to our customers.
This includes recyclable mono-material films, PCR content and other environmentally conscious options. We can also help you select green materials and advise on APCO initiatives.

Industries we supply

Our customers come from a wide range of Australian industries, such as: - Hotels, Pubs, Clubs, Bars & Breweries - Beauty and cosmetics - Health & Medical - Tea and Coffee suppliers - Food manufacturers - Pet product companies

Industries

Why Choose Star Stuff Group?

Star Stuff Group is an Australian-owned company that combines in-house design expertise with premium print production. Our knowledgeable team provides our customers with personalised service, practical support and access to a broad range of branded packaging solutions. We work closely with every business to deliver packaging that reflects their brand and product goals. Here's what some of them have said on record about us.

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How to order your custom sachets

1. Tell us about your product, fill state and required quantity. 2. We'll recommend the right sachet format, film and barrier solution. 3. Approve your artwork and request a sample if required. 4. We print your sachets and deliver them Australia-wide, ready for filling. Ready to get started? Contact us today to discuss your needs.

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Testimonial

Branding that ends up in customer photos

Real words from brands using Star Stuff Group custom resin decals across equipment and products where durability and presentation matter

“Star Stuff Group has been a valued supplier to The Glen Hotel, with their custom printed greaseproof paper used across our main kitchens, café, and dessert parlour. The product quality is consistently excellent, and Fiona always provides exceptional communication and service. She is responsive, easy to work with, and ensures every order runs smoothly. We highly recommend Star Stuff Group to any business looking for a reliable supplier and outstanding customer support.”

The Glen Hotel What we supplied: Custom Greaseproof Paper

“Working with Star Stuff Group has been fantastic. Their custom printed greaseproof paper looks incredible and really elevates our food presentation across all our venues. The print quality is sharp, and our branding looks exactly how we envisioned it.”

Melbourne Hospitality Group What we supplied: Custom Greaseproof Paper

“We have found Star Stuff Group easy to work alongside, competitive on prices with helpful advice.”

Lagom Bakery What we supplied: Custom Bakery Boxes & Greaseproof Paper

“Star Stuff Group has been a valued supplier to The Glen Hotel, with their custom printed greaseproof paper used across our main kitchens, café, and dessert parlour. The product quality is consistently excellent, and Fiona always provides exceptional communication and service. She is responsive, easy to work with, and ensures every order runs smoothly. We highly recommend Star Stuff Group to any business looking for a reliable supplier and outstanding customer support.”

The Glen Hotel What we supplied: Custom Greaseproof Paper

“Working with Star Stuff Group has been fantastic. Their custom printed greaseproof paper looks incredible and really elevates our food presentation across all our venues. The print quality is sharp, and our branding looks exactly how we envisioned it.”

Melbourne Hospitality Group What we supplied: Custom Greaseproof Paper

“We have found Star Stuff Group easy to work alongside, competitive on prices with helpful advice.”

Lagom Bakery What we supplied: Custom Bakery Boxes & Greaseproof Paper

“Star Stuff Group has been a valued supplier to The Glen Hotel, with their custom printed greaseproof paper used across our main kitchens, café, and dessert parlour. The product quality is consistently excellent, and Fiona always provides exceptional communication and service. She is responsive, easy to work with, and ensures every order runs smoothly. We highly recommend Star Stuff Group to any business looking for a reliable supplier and outstanding customer support.”

The Glen Hotel What we supplied: Custom Greaseproof Paper

“Working with Star Stuff Group has been fantastic. Their custom printed greaseproof paper looks incredible and really elevates our food presentation across all our venues. The print quality is sharp, and our branding looks exactly how we envisioned it.”

Melbourne Hospitality Group What we supplied: Custom Greaseproof Paper

“We have found Star Stuff Group easy to work alongside, competitive on prices with helpful advice.”

Lagom Bakery What we supplied: Custom Bakery Boxes & Greaseproof Paper
FAQs

Frequently Asked Questions

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How does a sachet differ from a stick pack? arrow

A sachet is a broad term covering flat flexible packets. It differs from a stick pack, which is a taller, narrower version designed for single-serve powders, drinks, and similar products.

What's the difference between a sachet and a pouch? arrow

A sachet is generally intended for single-use portions. As a pouch usually holds larger quantities, it may include resealable features for repeated use.

Can sachet packaging be used for food? arrow

There are food-grade sachets that use compliant materials selected for food contact. They are specifically designed to package spices, sauces, coffee, drink mixes, sweeteners, and many other products.

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